RESEARCH ON THE DESIGN AND PRODUCTION OF TYPE IV COMPOSITE LPG CYLINDERS AND HOW THEY CAN BE IMPROVED
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This study investigates the technology employed in the production of Type 4 Liquefied Petroleum Gas (LPG) composite cylinders and explores potential improvements to enhance their performance, safety, and cost-effectiveness. Type 4 cylinders, composed of a polymer liner fully wrapped with fiber-reinforced composites, represent the most advanced generation of LPG storage vessels due to their lightweight structure, corrosion resistance, and superior burst strength. Data for the research were obtained through field observations at Don Mac Limited, review of standard operating procedures (SOPs), and engineering simulations. The study analyzed each stage of the production process—from liner molding and surface preparation to filament winding, curing, testing, and inspection—based on ISO 11119-3 and EN 12245 standards. Simulation results revealed that substituting high-density polyethylene (HDPE) liners with polyamide (PA11) and E-glass fibers with hybrid carbon–glass reinforcements increased burst pressure from 50 bar to 70 bar while maintaining a high factor of safety.
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